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HEAT TREATMENT
HEAT TREATMENT
Regarding the heat treatment of metal workpieces, we are committed to the promotion and application of trolley-type resistance furnaces, vacuum furnaces, trolley-type gas furnaces, box-type furnaces, pit-type furnaces, bell-type furnaces, walking furnaces, etc. They use electricity, natural gas, coal gas, industrial fuel oil, etc. As media for automatic control and heat treatment of the work-piece.
Product features: cost-effective and timely after-sales service, providing customers with multi-faceted consulting services, and providing corresponding heat treatment processes and furnace types according to product materials, dimensions, quality standards, and output. Through continuous exploration and practice, we have accumulated a wealth of experience in the use of energy-saving materials, structural optimization, and patented technologies, which are widely used in large-scale trolley furnaces, large-scale pit-type furnaces, and bell-type furnaces. Through the actual test and comparison of the electric meter, the energy saving effect reaches 35%. Continuously cater to the development trend of industrial applications, and constantly develop new furnace models to serve the heat treatment industry.
Bell-type furnaces are widely used for pre-sintering magnetic materials, electronic ceramic components, powder metallurgy and other products, and can also be used for sintering special electronic ceramic components in a protective atmosphere. The bell-type furnace uses two different lightweight materials as furnace insulation and heat preservation: chinese ceramics and imported fiber wool fixing components
Bell-type furnaces
Chamber furnaces are used for hardening, tempering or annealing metal. The chamber furnace body is welded from sheet steel and profile steel, and the furnace lining is made from vacuum aluminum energy-saving brick composite fiber insulation. Natural gas is used as fuel.
Chamber furnaces
We design and manufacture various industrial furnaces for the heat treatment of metallurgical products. The main types of furnaces are: electric furnace, trolley gas furnace, annealing furnace, tempering furnace, walking beam annealing furnace and other non-standard industrial furnaces.
Annealing furnace
the well type protective atmosphere vacuum annealing furnace is an energy-saving batch furnace, which is mainly used for the oxygen-free annealing of material such as alloy steel wire and carbon steel wire in a nitrogen protective atmosphere.
Well type vacuum annealing furnace in protective atmosphere
the walking beam annealing furnace is generally used for heat treatment of small to medium sized billets. The workpiece is supported by a fixed set of heat-resistant steel beams. The workpiece is moved in the furnace by a set of movable heat-resistant steel beams that lift the steel pipe mounted on the fixed beam and then move it forward a certain distance.
Walking beam annealing furnace
this series of reel-type resistance furnaces can be used in light, textile, instrument making, electrical household, bearing and other industries for gas carburizing, gas carbonitriding, bright hardening and other heat treatment of various small parts and standard parts, especially suitable for heat treatment in mass production small parts such as bicycle parts, sewing machine parts, bearing balls, rollers and other parts.
Reel type electric resistance furnace
Other field
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Bell-type furnaces
Bell-type furnaces are widely used for pre-sintering magnetic materials, electronic ceramic components, powder metallurgy and other products, and can also be used for sintering special electronic ceramic components in a protective atmosphere. The bell-type furnace uses two different lightweight materials as furnace insulation and heat preservation: chinese ceramics and imported fiber wool fixing components. The heating element is made of a silicon-molybdenum rod. The bell-type furnace temperature control system is controlled by imported multi-component intelligent software temperature controller. The temperature of control system is very reliable; the bell-type furnace lifting device adopts classical linear guide structure, stable movement and no jitter, product loading and unloading is extremely convenient and safe.
Chamber furnaces
Chamber furnaces are used for hardening, tempering or annealing metal. The chamber furnace body is welded from sheet steel and profile steel, and the furnace lining is made from vacuum aluminum energy-saving brick composite fiber insulation. Natural gas is used as fuel.
Chamber furnace with protective atmosphere
The chamber furnace with a protective atmosphere is designed for heating for hardening, annealing under protective gas or in air.
The chamber furnace body is welded from a steel angle and steel sheet. The furnace lining uses an energy-saving composite lining, the lining also uses special corrosion-resistant refractory bricks to allow various protective atmospheres to pass into the furnace. The furnace body is equipped with pipes and valves for access to the protective atmosphere, the furnace door seal is reinforced and the protective atmosphere can be used to reduce oxidation of the billet.
Chamber furnace with protective atmosphere
The chamber furnace with a protective atmosphere is designed for heating for hardening, annealing under protective gas or in air.
The chamber furnace body is welded from a steel angle and steel sheet. The furnace lining uses an energy-saving composite lining, the lining also uses special corrosion-resistant refractory bricks to allow various protective atmospheres to pass into the furnace. The furnace body is equipped with pipes and valves for access to the protective atmosphere, the furnace door seal is reinforced and the protective atmosphere can be used to reduce oxidation of the billet.
Annealing furnace
We design and manufacture various industrial furnaces for the heat treatment of metallurgical products. The main types of furnaces are: electric furnace, trolley gas furnace, annealing furnace, tempering furnace, walking beam annealing furnace and other non-standard industrial furnaces.
Description on the example of a gas oven with a trolley, produced by us for a plant located in the republic of tatarstan.
The annealing furnace operates on gas heating. Annealing is a heat treatment process that relieves internal stresses in a metal by heating and slowly lowering the temperature. In this case, the restoration of the crystal lattice occurs, the homogeneity of the processed composition increases, and subsequent mechanical processing is facilitated.
This oven consists of oven body, trolley, oven door, gas pipe system, air circulation pipe to maintain the combustion process, smoke exhaust system and control system. The entire furnace body consists of a steel frame, furnace lining, side sealing system, combustion system.
* Furnace specifications and design can be designed according to specific customer requirements to ensure maximum performance.
During the design and construction of this furnace, we apply the following technical measures to save energy and improve product quality:
• In addition to the trolley running surface, the entire kiln lining is made of ceramic fiber blocks containing zirconium, which gives the kiln lining structure the advantages of light weight, less heat build-up, resistance to weathering and good thermal insulation, etc.
• A double sand seal labyrinth design is used between the cart and the kiln body to ensure a secure seal between the cart and the kiln.
• High speed pulse type burners are used.
Description on the example of a gas oven with a trolley, produced by us for a plant located in the republic of tatarstan.
The annealing furnace operates on gas heating. Annealing is a heat treatment process that relieves internal stresses in a metal by heating and slowly lowering the temperature. In this case, the restoration of the crystal lattice occurs, the homogeneity of the processed composition increases, and subsequent mechanical processing is facilitated.
This oven consists of oven body, trolley, oven door, gas pipe system, air circulation pipe to maintain the combustion process, smoke exhaust system and control system. The entire furnace body consists of a steel frame, furnace lining, side sealing system, combustion system.
* Furnace specifications and design can be designed according to specific customer requirements to ensure maximum performance.
During the design and construction of this furnace, we apply the following technical measures to save energy and improve product quality:
• In addition to the trolley running surface, the entire kiln lining is made of ceramic fiber blocks containing zirconium, which gives the kiln lining structure the advantages of light weight, less heat build-up, resistance to weathering and good thermal insulation, etc.
• A double sand seal labyrinth design is used between the cart and the kiln body to ensure a secure seal between the cart and the kiln.
• High speed pulse type burners are used.
Well type vacuum annealing furnace in protective atmosphere
the well type protective atmosphere vacuum annealing furnace is an energy-saving batch furnace, which is mainly used for the oxygen-free annealing of material such as alloy steel wire and carbon steel wire in a nitrogen protective atmosphere.
Furnace structure mainly consists of furnace body, heating elements, furnace hatch, furnace boiler, pre-vacuum, gas inlet, cooling system, control system.
the furnace body consists of a steel structure and a furnace lining.
the steel structure of the furnace is welded into a cylindrical shape using various sections of steel and steel sheets. The lower part is reinforced with a 14 # channel welded into a well-formed frame. The top panel is made of 16 mm steel sheet, with a gate (groove) for sand sealing. The lower part is welded from 8mm steel sheet. The outer part of the furnace body is painted twice with paint and twice with varnish in accordance with the current standards. The color code is selected according to common industry standards and the hot spots use paint that is resistant to medium temperatures.
Furnace structure mainly consists of furnace body, heating elements, furnace hatch, furnace boiler, pre-vacuum, gas inlet, cooling system, control system.
the furnace body consists of a steel structure and a furnace lining.
the steel structure of the furnace is welded into a cylindrical shape using various sections of steel and steel sheets. The lower part is reinforced with a 14 # channel welded into a well-formed frame. The top panel is made of 16 mm steel sheet, with a gate (groove) for sand sealing. The lower part is welded from 8mm steel sheet. The outer part of the furnace body is painted twice with paint and twice with varnish in accordance with the current standards. The color code is selected according to common industry standards and the hot spots use paint that is resistant to medium temperatures.
Walking beam annealing furnace
the walking beam annealing furnace is generally used for heat treatment of small to medium sized billets. The workpiece is supported by a fixed set of heat-resistant steel beams. The workpiece is moved in the furnace by a set of movable heat-resistant steel beams that lift the steel pipe mounted on the fixed beam and then move it forward a certain distance. Placed on a fixed beam, the movable beam returns to its original position, so there are no collisions and strong friction during the translational movement of the workpiece. The upper surface of the movable beam and the fixed beam are curved in the shape of a tooth, which allows the steel pipes to be evenly positioned inside the furnace. The steel pipe is lifted once at each step to ensure a more uniform heating temperature of the steel pipe and prevent the pipe from deforming in the furnace.
Equipment
the walking beam annealing furnace has the following components, depending on the process:
1. Front loading frame
2. Quenching furnace
3. Quenching structure
4. Step tempering furnace
5. Unloading rack for product cooling
6. Hydraulic system
7. Flame control system
8. Electrical control system
Equipment
the walking beam annealing furnace has the following components, depending on the process:
1. Front loading frame
2. Quenching furnace
3. Quenching structure
4. Step tempering furnace
5. Unloading rack for product cooling
6. Hydraulic system
7. Flame control system
8. Electrical control system
Reel type electric resistance furnace
Product information
this series of reel-type resistance furnaces can be used in light, textile, instrument making, electrical household, bearing and other industries for gas carburizing, gas carbonitriding, bright hardening and other heat treatment of various small parts and standard parts, especially suitable for heat treatment in mass production small parts such as bicycle parts, sewing machine parts, bearing balls, rollers and other parts. The advantages of this series are uniform heat treatment quality of parts, versatile furnace, high productivity, ease of operation and maintenance, and the heat treatment industry uses gas carburization and nitrocarburizing processes instead of the old process of using liquid medium as infiltration agent. This is a type of oven designed to cut off cyanide salt and eliminate contaminants.
Equipment
the electric furnace consists of a furnace body, rotation mechanism, tilt device, control system, drip gas supply system and other components. The furnace body consists of a main body, a bracket and a bearing seat. The body consists of a furnace casing, a furnace lining and a boiler. To facilitate assembly, disassembly and maintenance of the furnace tank, both ends are bolted together. The refractory layer of the furnace lining is made of ultralight refractory bricks, the thermal insulating layer is made of aluminum silicate refractory fibers, and the heating element is a spiral which is made of resistive wire. The rotating and tilting device consists of a motor, a gearbox, a large and small sprocket, a chain, and so on. The tilt angle can be adjusted as needed. The control system is installed in the control cabinet and consists of two parts: a temperature control system and a traditional system.
Key features
1. Compact structure, smaller footprint, high performance;
2. Uniform heating to improve the quality of heat treatment;
3. There are many kinds of spare pipe connections, which can carry out various chemical heat treatment;
4. The furnace body can be tilted, which is convenient for loading and unloading
this series of reel-type resistance furnaces can be used in light, textile, instrument making, electrical household, bearing and other industries for gas carburizing, gas carbonitriding, bright hardening and other heat treatment of various small parts and standard parts, especially suitable for heat treatment in mass production small parts such as bicycle parts, sewing machine parts, bearing balls, rollers and other parts. The advantages of this series are uniform heat treatment quality of parts, versatile furnace, high productivity, ease of operation and maintenance, and the heat treatment industry uses gas carburization and nitrocarburizing processes instead of the old process of using liquid medium as infiltration agent. This is a type of oven designed to cut off cyanide salt and eliminate contaminants.
Equipment
the electric furnace consists of a furnace body, rotation mechanism, tilt device, control system, drip gas supply system and other components. The furnace body consists of a main body, a bracket and a bearing seat. The body consists of a furnace casing, a furnace lining and a boiler. To facilitate assembly, disassembly and maintenance of the furnace tank, both ends are bolted together. The refractory layer of the furnace lining is made of ultralight refractory bricks, the thermal insulating layer is made of aluminum silicate refractory fibers, and the heating element is a spiral which is made of resistive wire. The rotating and tilting device consists of a motor, a gearbox, a large and small sprocket, a chain, and so on. The tilt angle can be adjusted as needed. The control system is installed in the control cabinet and consists of two parts: a temperature control system and a traditional system.
Key features
1. Compact structure, smaller footprint, high performance;
2. Uniform heating to improve the quality of heat treatment;
3. There are many kinds of spare pipe connections, which can carry out various chemical heat treatment;
4. The furnace body can be tilted, which is convenient for loading and unloading